Fertilizer production plant
Various modernization projects for fertilizer production plants in Bangladesh.
- Client: Ashuganj Fertilizer & Chemical Company Limited (AFCCL)
- Location: Ashuganj Brahambaria / Bangladesh
- Scope of work:
Lumpsum turnkey incl.- Detail engineering
- Project management
- Procurement
- Construction supervision
- Commissioning
- Commissioning: 2022
Wax and polymer emulsion plant
General planning of a production plant for wax and polymer emulsions as ‚smart factory‘ with complete cross-linkage of production, logistics and infrastructure. An own cogeneration unit for environmentally friendly generation of electricity and heat saves 50% of CO2 emissions.
- Client: MÜNZING
- Location: Elsteraue / Germany
- Scope of work:
- General planning including:
- Concept study with cost calculation
- Basic engineering
- Value engineering (savings potetnial)
- Authority engineering / approval procedure
- Detail engineering
- Procurement
- Construction management
- Commissioning: 2021
Steam network and pipe rack revamp
Modernization of the steam network and pipe racks at Linz Chemical Park incl. 3D model using laser scans. The two projects ran in parallel; all construction and installation work was done during ongoing operations.
- Client: Borealis Agrolinz Melamine GmbH
- Location: Linz / Austria
- Scope of services:
- Final study
- Basic engineering
- Detail engineering
- Procurement support
- Scheduling
- Construction supervision
- Commissioning support
- Commissioning: 2021
Formalin plant
Plant for the production of 180.000 TPA formalin (55%); total investment approx. EUR 73 million; compliance with Russian norms and standards.
- Client: Dynea AS
- Location: Gubakha / Russia
- Scope of work:
- Detail engineering for mechanics and electrics
- Delivery of piping material and MCC
- Commissioning: 2021
Methylcellulose plants
Expansion of the existing facilities to increase production capacity of methylcellulose in Bitterfeld and to increase blending and loading capacity in Bomlitz
- Client: DOW Deutschland Anlagengesellschaft mbH
- Location: Bomlitz, Bitterfeld / Germany
- Scope of work:
- Engineering
- Procurement assistance
- As-built documentation
- Commissioning: 2020
Expoxy Resin plant
Greenfield plant for the production of epoxy resins from bisphenol and epichlorohydrin as an extension of the existing resin plants LH1 to LH3
- Client: Leuna-Harze GmbH
- Location: Leuna, Germany
- Scope of work:
- Basic engineering
- Detail engineering
- Procurement
- Site and construction supervision
- Commissioning: 2017
Fertilizer Laboratory
Modernization of laboratory building for plant nutrients by fully lab operation without disruption, including the product control, changing facility and office
- Client: Borealis L.A.T.
- Location: Chemiepark Linz , Austria
- Scope of work:
- Laboratory planning
- Concept for room partitioning & function program
- Cost calculation for technical equipment
- Detail engineering for EMSR and HVAC
- Preparation of tender documents
- Pipe run for media-, gas- and used air supply
- Site coordination and -supervision
- Commissioning: 2017
Formalin Plant
Re-installation and modernization of a formalin plant including methanol tanks and infrastructure
- Client: Dynea Erkner GmbH
- Location: Erkner, Germany
- Scope of work:
- Detail engineering
- Procurement services
- Site supervision
- Commissioning: 2015
Bisphenol TMC plant
Plant for production of bisphenol TMC from phenol and acetone
- Client: Toyo Engineering Corporation for HiBis GmbH
- Location: Bitterfeld, Germany
- Scope of work:
- Detail engineering
- Commissioning: 2014
AmUrUt – Ammonium, Urea, Utilities
Modernization of Ammonium plants, Urea plant, utilities and Urea storage facilities
Exchange of 2 process control systems with measuring points, apparatus and machines, total MCCs, low-voltage distributors, USVs & emergency power generators incl. cabling
5 shutdown within 3 years, documentation + loops + datasheets, procurement
- Client: Borealis Agrolinz Melamine GmbH
- Location: Chemiepark Linz, Austria
- Scope of work:
- Project management
- Authority engineering
- Detailed engineering
- Procurement
- Supply of equipment
- Construction and installation
- Commissioning
- Documentation
- Commissioning: 2013
Formalin Plant
Turn-key formalin plant based on the Dynea silver catalyst process incl. methanol and formalin tanks and methanol unloading station
- Client: LANXESS AG
- Location: Krefeld-Uerdingen / Germany
- Scope of work:
- Turn-key supply of the entire plant incl.:
- Authority engineering
- Basic engineering
- Detailed engineering
- Procurement and supply
- Construction and erection
- Commissioning
- Documentation
- Commissioning: 2011
Hexamine Plant
Construction of a hexamine production plant and delivery including GOST-R certificate
- Client: OAO Metafrax
- Location: Gubakha / Russia
- Scope of work:
- General planning incl.
- Authority engineering
- Basic engineering
- Detailed engineering
- Procurement and supply of equipment, material and process control system
- Construction supervision
- Commissioning support
- Training and documentation
- Commissioning: 2011
Formalin Plant
Erection of a plant for the production of formalin
- Client: Dynea Austria GmbH
- Location: Krems / Austria
- Scope of work:
- Integraph 3 – complete plant model
- Detailed engineering including:
- Piping layout
- Stress analysis
- Material and tender documentation
- Pre-fabrication isometric drawings
- Commissioning: 2009
Expansion Polyester and Alkyd-Resin Plant
Expansion of the polyester and alkyd resin plant; Followup contract to new installation in 2006
- Client: Spolchemie AG
- Location: Usti nad Labem / Czech Republic
- Scope of work:
- EPCM contractor incl.:
- Engineering
- Procurement
- Construction management
- Commissioning: 2009
Catalyst Plant
General contractor for a high-tech catalyst plant for “gas-to-liquid” processes, first of its kind plant worldwide, development of technical fundamentals in close co-operation with the client, without the step over a pilot plant the industrial plant was erected in shortest possible execution time.
Pöerner Linz was honored a nomination for the Austrian State Award of Consulting 2008.
- Client: Süd-Chemie Qatar WLL
- Location: Messaieed (nahe Doha) / Qatar
- Scope of work:
- General engineering contractor
- Basic engineering
- Detailed engineering
- Civil engineering
- Procurement and logistics
- Project management
- Site organization inclusive site supervision
- Commissioning
- Commissioning: 2008
Bisphenol F Plant
Construction of a bisphenol F production plant
- Client: LEUNA Harze GmbH
- Location: Leuna, Germany
- Scope of work:
- Basic engineering
- Detailed engineering
- Procurement
- Construction supervision
- Commissioning: 2008
Epoxy Resin Plant
Construction of an epoxy resin production plant
(Leuna Harze 3)
- Client: LEUNA Epilox GmbH
- Location: Leuna, Germany
- Scope of work:
- Basic engineering
- Detailed engineering
- Procurement
- Construction supervision
- Commissioning: 2007
Organica 2 und Anorganica 3 – Plant
Installation of a plant to the mixture, filling and storage inflammable liquids (Organica 2 for DONAU-KANOL) and in the follow-up order of chemical liquids(Anorganica 3 for DONAUCHEM)
- Location: Pischeldorf / Austria
- Scope of work:
- General planning
- Conceptual design
- Basic engineering
- Steel construction
- Instrumentation/control & electrics
- Site supervision
- Commissioning: 2006 resp. 2007
Polyester and Alkyd Resin Plant
Installation of a production plant for unsaturated polyester and alkyd resin
- Client: Viamont
- Operator: Spolchemie
- Location: Usti nad Labem / Czech Republic
- Scope of work:
- General planning
- Procurement and supply of plant equipment and material
- Construction supervision
- Commissioning support
- Training and documentation
- Commissioning: 2006
Formalin Plant
Installation of a production plant for formalin based on the Dynea Silver Catalyst Process
- Client: OAO “Metafrax”
- Location: Gubakha / Russia
- Scope of work:
- General planning
- Authority engineering
- Basic engineering
- Detail engineering
- Procurement and supply of all equipment and material and PLC
- Construction supervision
- Commissioning support
- Training and documentation
- Commissioning: 2006
APC Plant: Acrylic Powder Coating
General planning for the installation of a synthetic resin production plant under reconstruction and extension of existing buildings, components and infrastructure
- Client: Reichhold Chemie GmbH
- Location: Vienna / Austria
- Scope of work:
- Project management
- Process engineering
- Detailed engineering
- Procurement support
- Site supervision
- Commissioning support
- Commissioning: 2004
BP-TMC Plant
Engineering of a plant for production of BP-TMC made of phenol and acetone
- Client: Toyo Engineering Corporation for HiBis GmbH
- Location: Bitterfeld, Germany
- Scope of work:
- Adjustment of process design to German regulations
- Detailed engineering in all technical disciplines
- Coordination of construction activities
- Commissioning: 2004
Formalin Plant
Turn-key supply of a Formalin plant
- Client: Bakelite AG
- Location: Duisburg / Germany
- Scope of work:
- Turn-key supply of the entire plant incl.:
- Authority engineering
- Basic engineering
- Detailed engineering
- Project management
- Procurement and supply
- Site supervision
- Commissioning
- Documentation
- Commissioning: 2004
Expansion of salicylic acid plant
Expansion of the salicylic acid plant by a PHBS plant
- Client: Rhodia Syntech GmbH
- Location: Leuna / Germany
- Scope of work:
- Basic engineering
- Detail engineering
- Procurement
- Site supervision
- Commissioning
- Commissioning: 2002
Epoxy Resin Plant
Expansion of the existing plant for production of epoxy resins (second line for the plant built in 1997) incl. (Leuna Harze 2)
- Client: LEUNA-Harze GmbH
- Location: Leuna, Germany
- Scope of work:
- Basic engineering
- Authority engineering
- Detail engineering
- Procurement
- Construction supervision
- Commissioning: 2002
Alkoxy-BS 15-Plant
Erection of a production plant for building protection agents on a silicate basis, incl. storage tanks and truck unloader
- Client: Wacker-Chemie GmbH Burghausen
- Location: Nünchritz, Germany
- Scope of work:
- Basic engineering
- Detailed engineering
- Commissioning: 2002
Formalin Plant
Turn Key-supply of a Formalin plant
- Client: FSP GmbH
- Location: Schwarze Pumpe / Germany
- Scope of work:
- Turn-Key supply of the entire plant incl.:
- Basic engineering
- Authority engineering
- Detail engineering
- Project management
- Procurement and supply
- Construction supervision
- Commissioning
- Documentation
- Commissioning: 2001